Vision System

Cognex In-Sight 2000 Series

In-Sight® 2000 series vision sensors combine the power of an In-Sight vision system with the simplicity and affordability of a vision sensor. Ideal for solving error-proofing applications, these vision sensors set new standards for value, ease of use and flexibility thanks to a powerful combination of proven In-Sight vision tools, a simple setup, and a modular design featuring field changable lighting and optics.

The In-Sight 2000 series includes an integrated, high-performance image formation system consisting of field interchangeable lenses and a patent-pending LED ring light that produces even, diffuse illumination across the entire image and eliminates the need for costly external lighting. Lenses and a variety of light colors can be easily swapped out as needed to meet application requirements.

Together with the In-Sight Explorer EasyBuilder® interface, which provides a fast, step-by-step application setup, the In-Sight 2000 series allows even novice users to achieve extremely reliable inspection performance in nearly any production environment.

In-Sight 2000 series vision sensors can also be configured for in-line and right-angle mounting installation. This modular body design provides maximum flexibility to mount in tight spaces, simplifies wiring and optical paths, and minimizes the need to design new mechanical fixtures.

Features at-a-glance

  • Affordable vision sensor powered by In-Sight Explorer's EasyBuilder software
  • Simple for both new and existing users to address automated inspection requirements
  • Proven, reliable Cognex In-Sight vision tools
  • Same In-Sight Explorer interface used in advanced In-Sight vision systems
  • Field changeable integrated optics and light
  • Compact, modular design

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Cognex In-Sight 7000 Series

The In-Sight® 7000 series of vision systems features powerful vision tools, autofocus, faster image capture, integrated lighting and lens and the capability to power and control a range of external lighting—all in a compact, industrial IP67 package that makes the system ideal for more applications than ever before.

Autofocus
Users can simply set and save the optimal focus values associated with the inspection of specific parts, making In-Sight 7000 the ideal choice for production situations requiring regular part changes or projects that require the vision system to be placed in hard-to-reach spaces.

Integrated Lighting and Lens
In-Sight 7000 offers integrated, field-replaceable lighting with five different color options, giving users total flexibility to support any vision application. In addition, integrated field-replaceable lenses allow users to further customize the vision system for specific applications.

Smarter Tools
In-Sight 7000 users can rely on proven In-Sight measurement, location and inspection vision tools and the flexible EasyBuilder® environment to make all inspection, defect detection, guidance, alignment and measurement applications easy to set up and deploy. New tools include OCRMax™ for optical character reading and verification applications. OCRMax gives In-Sight the power to achieve the highest read rates. OCRMax is fast, easy to set up and simple to use across all platforms.

Faster Image Capture
The In-Sight 7000 delivers the highest acquisition speeds available with In-Sight with a maximum of over 100 image captures per second. The high acquisition rate provides users reliable inspection of products on even the fastest bottling and pharmaceutical production lines.

Lighting Power and Control
Unlike most vision systems, the In-Sight 7000 has the capability to power and control specialized lighting directly which eliminates the need for external power supplies.

Even More Options
Cognex Connect™ offers the widest range of built-in communication protocols that interface directly with the vision system. The compact In-Sight 7000 features built-in Ethernet, RS-232 serial and multiple discrete I/Os. The system can communicate directly to virtually any PLC or robot controller and manage multiple smart cameras remotely from a networked PC or HMI, simplifying implementation and reducing costs.

In-Sight 7000 Series Models

Model

Speed

Image Capture Rate
(FPS)

Resolution
(in pixels)

Vision Tools

In-Sight 7010 2x 102 800 x 600 B
In-Sight 7020 2x 102 800 x 600 B/E
In-Sight 7050 2x 102 800 x 600 B/E
In-Sight 7200 6x 102 800 x 600 B/E/X/P
In-Sight 7400 12x 102 800 x 600 B/E/X/P
In-Sight 7402 12x 60 1280 x 1024 B/E/X/P
In-Sight 7230 6x 102 800 x 600 OCR
In-Sight 7430 12x 102 800 x 600 OCR
In-Sight 7432 12x 60 1280 x 1024 OCR
In-Sight 7210 6x 102 800 x 600 I
In-Sight 7410 12x 102 800 x 600 I
In-Sight 7412 12x 60 1280 x 1024 I

Notes:

  1. Speed rating compared to In-Sight Micro 1020 model and does not include image capture rate.
  2. Image Capture Rate is based on minimum exposure, and a full image frame capture.
  3. Supported Tools:
  • [B] Base tool set includes pattern, edge, blob, and circle tools.
  • [E] Essential Tool Set includes: blob, edge, curve and line finding, histogram and geometry tools, image filters, pattern matching, and standard calibration.
  • [X] Extended Tool Set includes: non-linear calibration and caliper tool. PatMax®option available.
  • [P] PatMax available.
  • [I] ID tool set includes: 1-D/2-D barcode reading and verification, text reading and verification (OCR/OCV) and image filters.
  • [OCR] OCR tools only.

Read more: Cognex In-Sight 7000 Series

Cognex In-Sight 5000 Series

Cognex In-Sight 5000 Series

The unprecedented vision power and extreme ruggedness of the best-selling In-Sight 5000 Series is helping thousands of manufacturers around the world improve productivity, ensure product quality and lower manufacturing costs. And with more than a dozen In-Sight 5000 Series models to choose from, there’s one just right for your application.

Every In-Sight 5000 Series vision system delivers best-in-class performance, from the best-selling In-Sight 5100 on up to the blazingly fast In-Sight 5600 that runs vision tools at more than twice the speed of In-Sight 5400 models. Most models are equipped with a full library of proven Cognex vision tools, including an easy-to-train, advanced OCR tool and a calibration routine designed for measurement and robotic guidance applications. Plus, PatMax®—the industry standard for part location tools—is available on all models.

General Applications

In-Sight 5100 Best price/performance system with standard resolution (640 x 480)
In-Sight 5400 High performance system (640 x 480), also available in stainless steel
In-Sight 5401 High resolution system (1024 x 768)
In-Sight 5403 Higher resolution system (1600 x 1200), also available in stainless steel
In-Sight 5600 Fastest system with standard resolution (640 x 480)
In-Sight 5603 High speed, higher resolution (1600 x 1200) system

Color Applications
In-Sight 5100C Most affordable color system at standard resolution (640 x 480)
In-Sight 5400C High performance color system (640 x 480), also available in stainless steel

Line Scan Applications
In-Sight 5604 High speed 1K line scan imager with support for hardware and software encoders

High Resolution Applications
In-Sight 5605 High speed, highest resolution (2448 x 2048 or 5 MP) for high accuracy gauging, defect detection and ID reading

ID Applications
In-Sight 5110 Best Price/Performance ID reader-only system at standard resolution (640 x 480)
In-Sight 5410 High performance ID reader-only system (640 x 480), also available in stainless steel
In-Sight 5411 High performance, high resolution (1024 x 768) ID reader-only system
In-Sight 5610 Fastest ID reader-only system at standard resolution (640 x 480)
In-Sight 5613 High Speed, higher resolution (1600 x 1200) ID reader-only system
In-Sight 5615 High Speed, highest resolution (2448 x 2048 or 5 MP) ID Reader-only system

 

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Cognex InSight Micro

Cognex In-Sight Micro Series

In-Sight 8000 series vision systems are a full line of compact vision systems that offer high speed acquisition, a range of resolutions up to 5MP, high speed communication with Gigabyte Ethernet, and the revolutionary and blazing fast pattern match tool: PatMax RedLine™. In-Sight 8000 series models are conveniently setup with In-Sight Explorer software. In-Sight Explorer combines the guided step by step setup of EasyBuilder with the additional power and flexibility of the spreadsheet for greater control and customization.

In-Sight Micro models at a glance

High resolution applications
When large parts need to be inspected for small defects or precise measurements, turn to the high resolution models for greater accuracy.
Models: 8405 (5MP) , 8402 (2MP), 8401 (1MP), 1402, 1403, 1403C

Standard resolution applications
Offering a range of performance choices, the In-Sight Micro models handle even the highest speed manufacturing lines in the smallest vision system footprint available.
Models: 8200 (VGA), 8400 (VGA), 1020, 1050, 1100, 1400

Color applications
If color is a factor, choose a model with the powerful ExtractColor tool to inspect color features of a part and the robust MatchColor tool to recognize parts based on their color.
Models: 1100C, 1400C, 1403C

Barcode reading and OCR applications
These ID models offer unmatched identification software tools for reading and verifying 1-D and 2-D codes (IDMax) as well as human readable text (OCRMax).
Models: 8405, 8402, 8401, 8400, 8200, 1110, 1410, 1412, 1413

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Cognex Checker 4G

Checker Vision Sensor Features The Checker® vision sensor is an award winning all-in-one industrial sensor with built-in camera, processor, lighting, optics, and I/O capable of detecting and inspecting up to 6,000 parts per minute–all in an industrial IP67 enclosure small enough to fit into the tightest of spaces.

Improve process control with value-line vision technology

  • Replace multiple photoelectric sensors with fewer industrial sensors
  • Reduce scrap, downtime and maintenance
  • Simplify the overall system design
  • Inspect multiple part features simultaneously
  • Overcome varying part positions to eliminate the need for costly fixturing
  • Simple, remote setup and display through your PC or with the optional SensorView® 2 display
  • Ethernet support for industrial protocols
  • Image storage to FTP server
  • Encoder-based part tracking for variable speed lines
  • Up to four discrete outputs
  • Up to 32 job changes for maximum flexibility
  • Inspect up to 6,000 parts per minute
  • Industry standard Ladder Logic editor for custom outputs to eliminate PLC programming

Read more: Cognex Checker 4G

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